One of the main workhorse gems in modern electronics manufacturing is pick and place machines, which are responsible for accurately placing very small components on top of circuit boards. These machines are fundamental in the industry, especially as electronic device has become smaller and more sophisticated. Now, let us have a look at some of the best picks for 2021 in pick and place machines:
Yamaha YSM20R:this one for sure catches your attention with an impressive placement speed of up to 90k components per hour (an industry leading number), making the Yamaha YMS reaches a top-tier standing in term of ranking. This machine is not only capable of holding a variety of small components ranging from 01005 microchips to large ICs and connectors but also has high precision vision system that makes it the most accurate SMT pick and place machine.
Juki KE-3010VL: This model offers high-speed placement (up to 75,000 CPH) but also can handle components of a pretty large size-components up to 33.5mm in height are placed on this machine without problems-with the help of its laser centering system, it provides really good precisions even for those uneven or warped boards. It occupies less floor space that is perfect for small production set-ups.
With its double-sided capability and high-performance speed of up to 20,000 CPH - the Panasonic NPM-W2 takes the gold medal in placement flexibility. Intelligent feeders on the machine allow all types of components, including odd-shaped and delicate devices to be handled. NPM-W2 also has a 12 megapixel camera that delivers the precision needed with its vision system.
For small-scale electronics manufacturing, the cost-effective pick and place machines are very important as heavy production is not feasible. Smaller manufacturers are looking for budget-friendly machines with less maintenance while maintaining the same output quality. These are value for money options specifically made for small scale electronics manufacturing:
NeoDen4-Defined for prototyping and small-batch production, the NeoDen4 is an economic SMEs choice to pick and place components from 0201 up to IC. The machine comes with an integrated camera system for accurate placement and can be easily programmed using Gerber files - it's meant to be operated by one person.
Manncorp MC392: Manncorp has developed the MC392 for small-scale electronics manufacturing and delivers it in a compact, affordable package. An automatic vision component centering and alignment system guarantees precise placement of components as large 50mm x 50m! Versatile with Windows-based software, easy-to-use interface.
Charmhigh CHM-T36VA: On a budget, the Charmhigh CHM-T36VA has 0.025mm of placement accuracy. The machine is capable of placing 0402 components up to large BGA chips and has a vision system with a 5-megapixel camera for precise placement. This small machine is a great solution for low volume manufacturers and it can easily be programmed via USB flash drive or PC software.
A vision inspection system incorporated with pick and place machines optimizes production lines by accurately placing components while also scanning for defective parts. The use of quality control machines are essential when it comes to maintaining an overall level of efficiency and reducing the potential for errors. Without further ado, here are three pick and place machines vision inspection system options for you.
Fuji AIMEX III - Capable of placing up to 90,000 components per hour (CPH), the Fuji AIMEX III comes equipped with a high-resolution camera that offers excellent component alignment. This machine also features a real time x-ray inspection system, with inbuilt spiral CT source to identify and correct defects that the components may have met during its manufacturing process assuring end product quality.
Samsung SM482 - The Samsung SM482 can place upto 30,000 CPH and features a high resolution vision system for accurate placement. The machine is furnished with a 2D, and 3D inspection system which evaluates the component placement quality, real-time to ensure defect-free assembled boards.
MYDATA MY200DX: This system has a placement rate of 12,000 CPH (components per hour) and comes with an onboard vision system for auto-checking the components to place them correctly. The setup of also includes a 3D inspection system that checks the quality of parts throughout assembly, making better production more consistent and errors less likely to occur.
Pick and place machines bring dual-head capability into play to boost productivity in electronics manufacturing by allowing them to process multiple components at a time. This equates to higher productivity and increased throughput in the assembly line. So, gear up for some dual-headed pick and place machines:
Assembléon AX-501 — The Assembléon X4InOut has a dual-head system to pick up more than 48,000 CPH components at once. With its high accuracy vision system and auto component identification feature, it significantly minimizes setup time and enhances productivity.
Fuji NXT III: This system provides fast placement up to 90,000 CPH and has a dual-head set-up for swift component pick-and-place. The machine includes a high-resolution vision system capable of identifying and placing components, including small 0201-sized microchips to guarantee accuracy in assembly.
Panasonic NPM-W2DV: This system with a double-sided dual-head can place parts in two places simultaneously. It is equipped with a 12 M camera-based vision system for exact placement and defect detection, during the build process at Freiberg and in line after assembling.
With the growth of 3D printing technology, combining it with pick and place machines is becoming a great way to add low cost prototyping for embedded systems. 3D printing can also enable manufacturers to make specialized parts required for the purpose of prototyping which might not be available with ease in the market. Below are some pick and place machines with 3D printing:
A pick and place build with 3D-printable parts: OpenPnP - this is an open-source package to both run a pick&place machine, or used as library for building custom setups. Being fitted with Vision system for proper placement and capacity to handle 0201 sized components, this machine is a good option in the category of TYPE5 prototyping machines.
Dediprog SF100 : Custom linear pick and place machine for prototyping, 3d printed with ease of assembly & user friend MCUI:semicolon With built-in camera system and auto-focus, the SF100 places components extremely accurate.
LitePlacer: a 0402-size microchip and smaller ready pick-and-place machine featuring an open, yet tweakable, frame to provide the ability for personalization and easy adaption of lego blocks (components). This machine that has a high resolution camera and laser positioning system helps with the accurate placement of components.
To sum up, pick and place machines are simply the must-have tools in finely controlled electronics assembly. With demand for smaller, more complex electronics growing and changing rapidly, the need to ensure precise assembly cannot be overstated. 8 Best Pick and Place Machines in 2021Aside from the top picks for manufacturing (small scale electronics production), machines with vision inspection systems, dual head capability machine & low cost version of small pick & place which can produce affordable solution on prototype level.
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