How To Use And Maintenance NeoDen YY1 Surface Mounter Machine?

I. How to Adjust the NeoDen YY1's Peeling Torque

1. After removing these two screws, the damping wheel can be easily removed or installed in sequence.

2. A damping ring with 2.5N torque is placed in the damping wheel. If you want to reduce the torque, you can replace it with the damping ring with 1.5N torque. If you want to increase the torque, you can also put two damping rings. It needs to be adjusted only for very special tapes.

II. How to Adjust the Shrapnel of Tape Reel Feeder

1. Sheet metal is used to press the tape to make sure tape without any movement. 

2. Tape feeder damping piece is used to increase friction and reduce vibration. 

3. If component is very thick, you can try to lower the sheet metal pressure like this: 
loosen the screw a little bit or take off the sheet metal and use some tool to change its shape.

4. If you need the sheet metal with bigger pressure, you can use some tool to make it 
more bend.

5. Long time use will bring the tape feeder damping piece serious abrasion and lead 
to friction disabled, please replace new tape feeder damping piece.

III. How to Adjust the Belt Tightness

1. Automatic preloading springs are installed on the X and Y axis belts. Under normal circumstances, there is no need to adjust the belts within a certain range.

2. Adjust X axis belt tension: Loosen the two screws of the belt fixing seat on the left or right side of the X axis. The fixing seat can be moved left and right to adjust.

3. Adjust Y axis belt tension easily.

4. As shown in below pictures, you can easily remove or install the Y axis belt or X axis belt. There is a groove in the middle of the X axis belt seat for the use of the small pliers tool. If the belt is loose, you can cut off a section of the belt and reinstall it.

IV. Daily Maintenance 

SMT Pick and Place machine is a relatively complex high-tech and high-precision machine, which requires working in a constant temperature, humidity and very clean environment, and maintaining the habit of regular maintenance.

1. Operators should read the user manual carefully to understand the correct use of the machine and its parts. 

2. Operate in strict accordance with the operating rules of the machine. It is not allowed to operate the machine if there is something with the machine. If a fault is found, the machine should be stopped in time, and reported to the technical personnel or equipment maintenance personnel, and it can be used only after the fault is eliminated. 

3. The operator is required to concentrate on the operation process with eyes attendance, ears attendance and hands attendance. 

• Eyes attendance---Observe whether there is any abnormal phenomena when the machine running. For example, the peeling device does not work, the plastic tape is broken, and the placement position is not correct.
• Ears attendance---Listen to machine running and see whether there is any abnormal sound, such as the abnormal sound of the placement head, the abnormal sound of missing components, the abnormal sound of the transmitter, the abnormal sound of the scissors, etc.
• Hands attendance--If any abnormal phenomena is found, it should be solved in time. Some small problems can be solved by the operator themselves, such as solving the problem of pulling needle stuck and correcting the placement position. If there is something wrong with the machinery and circuit, be sure to ask the maintenance personnel to check and repair.

Company Profile

Zhejiang NeoDen Technology Co., Ltd. has been manufacturing and exporting various small pick and place machines since 2010. Taking advantage of our own rich experienced R&D, well trained production, NeoDen wins great reputation from the world wide customers.

In our global Ecosystem, we collaborate with our best partners to deliver a more closing sales service, high professional and efficient technical support.

We believe that great people and partners make NeoDen a great company and that our commitment to Innovation, Diversity and Sustainability ensures that SMT automation is accessible to every hobbyist everywhere.